Polyurethane metering machines for top foaming qualities and economical production
Hennecke GmbH in Germany has been engineering high-pressure foaming machines for processing polyurethane for over 60 years. Our machines are characterized by easy operation and maintenance and are used all over the world for manufacturing PU rigid foam, flexible foam, and integral foam products.
The high-pressure technology not only gives you the best production results: Our customers save on valuable raw materials from day one and can refrain from using solvents. This makes production significantly more cost-effective.
Thousands of PU processors across the globe trust polyurethane metering machines and plant technology from Hennecke. On this page, you will learn why a Hennecke machine is worthwhile for you as well. No matter whether you produce small or large quantities – Hennecke supplies the right PU foaming machine for your needs and your budget.
Great mixing quality due to perfected and long-lasting mixheads
Easy adherence to the desired component weights due to precise metering
Low raw material consumption, easy cleaning, and solvent-free production through high-pressure technology
Reliable and long-lasting metering pumps
Modern and easy-to-operate touch screen control for fast and uncomplicated programming
Short delivery times and quick commissioning
Great foam qualities for all output ranges
On-site support in the local language
More than 5,500 metering machines purchased worldwide
The greatest level of safety through production in accordance with European standards
ECOPLUS
Compact metering machines for cost-efficient entry into high-pressure PU processing
With its intuitive, simple usability and machine parameter configuration, the ECOPLUS series is the perfect entry to high-pressure polyurethane processing and provides an ideal alternative to low-pressure systems.
Machine features | Application range | Technical data
HIGHLINE
Compact high-pressure metering machines for a wide range of applications
With the HIGHLINE, Hennecke provides its worldwide users with a high-pressure metering machine for applications with two components. HIGHLINE machines impress with an attractive price-performance ratio, without compromising metering precision and foam quality.
Machine features | Application range | Technical data
MICROLINE
High-pressure metering machines for metering small outputs
By opting for a MICROLINE, users will benefit from a two-component high-pressure reaction casting machine for producing components with an especially low weight. The machine design and the majority of the modules are based on the TOPLINE metering machines and are best suited for PU processing in casting and spraying procedures.
Machine features | Application range | Technical data
TOPLINE HK
Flexible high-pressure metering machine for countless applications
Across the globe, thousands of HK machines are successfully in use in almost all fields of application. The design of the TOPLINE series comprises an easy-to-maintain arrangement of the individual units, high-quality components, and an easy-to-operate control system. In addition, the TOPLINE series offers an extremely broad spectrum of available mixheads.
Machine features | Application range | Technical data
Hennecke high-pressure mixheads:
Reliable technology from the market leader for top foam quality and low raw material consumption
- Modern injector or groove-controlled mixheads with single or double deflection
- Cleaning without solvents via piston or compressed air
- For the smallest shot weight up to very large outputs
The machine control system:
Equipped with many options and still easy to use
- Touch screen panel* with graphic user interface
- Illustration of flow diagram and sensor system
- Protection against maloperation
- Interfaces for data acquisition
Your Advantages
You save so many raw materials with a PU foam machine from Hennecke
Companies that produce a lot of polyurethane products have long relied on foam machines that mix the components polyol and isocyanate using high-pressure technology. Polyurethane novices or users with small production quantities are often unaware of how efficient and cost-saving production with high-pressure component mixing is. Introducing or transitioning to high-pressure technology pays off much faster than you think, as you begin saving on valuable raw materials from day one.
The following examples show you how quickly the savings pay off. Even if you are not processing large quantities of raw materials. Here we have compared the raw material consumption of two Hennecke customers before and after the installation of a Hennecke high-pressure metering machine.
Practical example 01: Manufacturing edge protection elements from integral foam in the USA
The example is based on the following production figures:
| Work days per month: 20 |
| Daily working time: 15 hours |
| Number of molds per work cycle: 1 |
| Passages of the mold per hour: 47 |
| Advance shot duration (low pressure): 1.0 second |
| Contents of mixing chamber (low pressure): 100g |
| Number of parts per day: 705 |
| Output (g/s): 454 |
| Weight per component (g): 1100 |
| Raw material price of reactive mixture (USD/kg): 4.60 |
Loss through advance shot and cleaning: | per day (kg) |
| Production with low-pressure metering machine: | 390,57 |
| Production with Hennecke high-pressure metering machine: | 0,00 |
Practical example 02: Manufacturing insulated food containers in Vietnam
The example is based on the following production figures:
| Work days per month: 20 |
| Daily working time: 15 hours |
| Number of molds per work cycle: 8 |
| Passages of the mold per hour: 19 |
| Advance shot duration (low pressure): 1.5 seconds |
| Contents of mixing chamber (low pressure): 52g |
| Number of parts per day: 2280 |
| Output (g/s): 120 |
| Weight per component (g): 440 |
| Raw material price of reactive mixture (USD/kg): 4.20 |
Loss through advance shot and cleaning: | per day (kg) |
| Production with low-pressure metering machine: | 66,12 |
| Production with Hennecke high-pressure metering machine:: | 0,00 |
Service
Around the clock, around the globe: We are there for you when you need us!
Hennecke offers its customers all over the world fast and skilled local service at low prices. This is especially worthwhile for polyurethane novices or people switching to polyurethane high-pressure technology. You receive fast and effective support in the local language from one of our countless service hubs around the world. Before, during, and after the start of production. Through remote support, our experts are even able to access your plant via data connection. But our service has even more to offer...
Contact
Hennecke is at home in all markets – including yours
"On-site customer service" - a promise we take literally. The Hennecke GROUP is located in all of the most important economic hubs and markets. In addition, our global customers benefit from an international network of trade and service partners in over 100 countries. Here you will find Hennecke employees with market experience in your vicinity who will assist you in selecting a suitable metering machine, at no obligation for you.
Please use our contact form. A Hennecke employee will get in touch with you as quickly as possible.
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